What Is Modular Construction?

Modular construction is the process of constructing a building offsite in modules. These buildings consist of module sections designed as a whole which are then reconstructed to make a modular building. The modules are usually manufactured offsite, delivered to their intended location, and re-installed together.

What is a Modular Building?

A modular building is a type of construction method that typically uses separate components or modules that are pre-manufactured off-site to create a somewhat larger structure. These components can range from simple structures such as cabins and sheds, to large, complex building projects such as multi-storey offices and hotels.

Modular buildings provide numerous advantages over traditional construction, such as increased speed of construction, reduced cost, versatility, and environmental sustainability. With the majority of the building process completed away from the building site, it also reduces disruption to surrounding areas.

When Was Modular Construction Invented?

The first documented prefabricated home was created in the 1830s by London carpenter John Manning for his son, who was moving from England to Australia. Manning built a prefabricated house in pieces, then shipped it to the Land Down Under for easy assembly.

Since then, the rise of the world’s ever-increasing interest in sustainability and eco-friendly products and processes has meant that modular construction shows no signs of slowing down.

Types of Modular Construction

One popular method of modular construction is the panel system, in which pre-fabricated panels are used to construct the building envelope. Each panel contains all of the necessary components for that area of the building, including insulation, wiring, water-proofing and cladding. This can lead to huge savings in terms of parts and labour, allowing the project to be completed more quickly with less disruption to the environment.

Another common method is the modular frame. This method uses pre-fabricated frames made from timber, metal or concrete, which are then assembled on-site in a quick and efficient manner. This reduces the need for complex scaffolding and large teams of builders, leading to faster completion times and reduced costs.

It’s also possible to combine traditional construction methods with modular approaches. This means that parts of the building can be constructed in an efficient manner with prefabricated components, while other parts can still be built using traditional methods. This gives you the flexibility to use modular construction for certain parts of the project, while still having the option to use more traditional methods for others.

There are a number of challenges that arise when using modular construction, however these can often be addressed through careful design and specification.

The main challenge involves the integrating of the modules into the existing fabric of the site, including the existing terrain and services. There can be additional costs due to the need for a crane when constructing a steel framed building and there may be transportation restrictions for larger modules.

Further challenges can include a greater design complexity to ensure the overall structure meets the relevant Building Regulations. It is important that proper planning is undertaken to ensure a successful project, as the costs associated with delays, redesigns, and rework can be considerable.

Usually constructed from steel or wood, most modular manufacturing includes timber, steel, concrete and cement.

Timber is popular for panels, cladding, fixtures, and sometimes modular frames. Steel is often used as stronger reinforcement for structural components. However, steel and metal can also be used for moulded panels or industrial styling.

Concrete and cement are the base elements used for foundations and footings. However, units can be constructed using steel-reinforced concrete and cement sections too.

Believe it or not, there are probably more steps than you think when it comes to installing a modular building:

While just about any industry can benefit from modular construction, there are some sectors where one can improve processes, spacing, and cost issues. These include the public sector and commercial buildings for the private sector.

Modular Construction For Healthcare

The main benefit of modular buildings in healthcare settings is the speed at which they can be built. The scale and pace at which COVID-19 spread was a huge shock for many of us, and hospitals quickly felt the strain.

Modular buildings can be erected quickly and efficiently on site. Because it eliminates the frustrations of traditional on-site construction, this approach offers an unrivalled build time from order to completion and ensures performance to meet guaranteed deadlines.

Modular Construction For Education Sectors

Any disruption must be kept to an absolute minimum in an educational setting to facilitate a healthy learning environment.

Since modular buildings are constructed off-site, there’s less disruption on-site, and the whole process is much safer for staff and students. Temporary modular classrooms are a safe and ideal solution for expansion with minimum on-site work.

Modular Construction For Offices

As businesses grow, often, it’s not feasible to use traditional building methods for expanding existing office space.

Modular office buildings offer the versatility of use for expansion and change as organisations develop. Facilities can be extended or relocated with impressive project timescales and cost savings.